Tex160 Wear Resistance Screw Elements and Milling Shaft for Twin Screw Extruder

• Customization: Available
• After-sales Service: 2 Years
• Warranty: 2 Years
• Model NO.: TEX 160
• Technics: Spline Milling
• High Toughness: High Resistant
• Transport Package: Wood
• Specification: LD 48: 1
• Trademark: Joiner
• Origin: Sichuan
• HS Code: 8477900000
• Production Capacity: 5000pieces/Year

Product Description

Spline milling shaft 87 Twin Screw Extruder Machine Parts 1.2343 Material Shaft
 
We manufacture both spline milling screw shafts and cold rolling shaft. Ranging from 10 mm to 120 mm /Length 500-900mm and over. Involute inner spliner. 1.2343 is Pre-hard Material import from Germany. and heat treatment also in Germany HRC38-42.Twin Screw Shaft Plastic Extruder Screw Design Extruder Screw Parts 87. The torque coefficient can meet 12.
 
Production description:
 

TEX160 Wear Resistance Screw Elements and Milling Shaft for Twin Screw Extruder 
  
Joiner have been successfully applied in the production of different extruder models at home and abroad, and has been unanimously recognized by customers.

Provide parts for companies such as Berstorff, Leistritz, W&P,JSW, Kobe and Toshiba to just name a few.

1. Details of products
 

Screw Design	Double-Screw
Extrusion Brand	JSW
Elements surface Treatment	Sand blasting
Elements Flight	Double flighted
Elements spline	involute inner spline
Shaft spline	involute spline
Application	Twin screw extruder
Certification:	ISO9001 2015

2. Example drawing of shaft


3. Kinds of Materials of shafts:

Imported Material	WR Material	Domestic Material
1.Made in Germany 2.Made in Janpan	WR6 WR12 WR8 WR9 WR15A WR15E WR10 WR30	40CrNiMo

3. Detail introduction of some shaft materials:
 

WR15E	WR30	40CrNiMo
Ralloy WR15E is a chromium-molybdenum-vanadium-slloyed steel which is characterized by:	Ralloy WR30 is a high pressure nitriding iron-based Cr-Mo alloy Which is characterized by	40CrNiMo is a kind of alloy constructional steel.
- Excellent tensile strength combined with good toughness	-Superior corrosion resistance
-High thermal stability, high resistant to thermal shocks	-Excellent machinablity
-Good high-temperature strength	-High dimensional stablity after heat treatment.
-Good machinability and polishablity	-Excellent grinding and polishing ability to obtain optimal surface quality
-Excellent through-hardening properties	-High durability by maximun hardness under static and dynamic demands
-Good dimensional stability during hardening.	-Good wear resistance
	-High temper resistance up to 500 °C

4. Types of shaft to choose:

Single keyway                    Square keyslot              High torque key button          Dual keyslot
Involute inner spline           Round keyslot               Rectangle spline                   Client requirements available
 


5.  Torque of spline shaft


6. Materials of screw elements
1. For wear application:
Tool Steel : W6Mo5Cr4V2;
PM-HIP material : SAM10 SAM26 SAM39 CPM10V CPM9V
2. For corrision application:
Nitrided Steel: 38CrMoAI;
PM-HIP material : SAM26 SAM39 CPM10V CPM9V
3. For wear and corrision application:
PM-HIP material:SAM26 SAM39 CPM10V CPM9V
4. Other Materials:
Stainless Steel: 316L, C276 etc.


7. Why choose us?
(1) Total solution of highly wear-resistance and corrosion-resistance problems;
(2) Expert of engineering design and consulting,
(3) Advanced manufacturing capabilities and technology,
(4) Lean production management
(5) Top quality products with high cost performance
 
8. Equipment: 

Joiner has over 130 advanced equipments such as CNC thread grinder, CNC thread milling, CNC kneading block grinder, CNC forming milling, 4-axis machining center, automatic deep hole grinder, CNC lathe, CNC surface grinder, CNC external grinding, CNC band saw, laser marking machine, vacuum quenching furnace and vacuum tempering furnace. After the raw materials enter the market, all the processing procedures are in-house.





All shafts must be strictly straightened


 All screw elements must be strictly inspected



8. Packing details:
 
1). Rust-proof oil processing,
2). Oiled paper packages,
3). Bubble wrap package,
4). Special foam packaging,
5). Packing,
6). Sealing.
  
 

9. Service Network Assurance

We have a professional sales team who can quickly understand the real needs of customers, and put forward reasonable solutions for them. The company not only offers supportive services for both domestic and foreign brands, but also provides retail services to outstanding end customers in the industry. Now Joiner products are exported to more than 30 countries including countries such as Europe and America.

10. Products display:





 

 

 

 

 

 

 

 

 
We manufacture screw shafts for co-rotating twin screw extruders ranging within 15000mm. All of our products can be traced. 

Co-rotating twin screw shafts for 
 -APV           -KOBE            -OMC
-Buss          -ICMA              -Toshiba
-Clextral      -Labtech          -USEON
-Lantai        - others
-JSW          -Leistritz    
-Keya         -Maris

Types of  shaft
* Single Keyway                  * Square Keyslot          *High torque key button       * Dual keyslot
* Involute inner spline         * Round keyslot           *Retackle spline              * Client's requirements available




We offer a broader choice of materials:
* 40CrNiMo                        * WR15E                     * WR30
By working closely with customers in choosing optional materials,we can minimize wear and tear and associated costs.


Our Production Plant





FRQ
 
1. Q: Are you a factory or trading company? 
 ----A: A factory
2. Q: Where is your factory located? How can I visit there? 
-----A: Our factory is located in Chengdu, Sichuan Province, China, 
1) You can fly to Chengdu Airport directly. We will pick you up when you arrive in the airport; 
All our clients, from domestic or abroad, are warmly welcome to visit us! 
                                             
3.Q: What makes you different with others?
----A: 1) Our Excellent Service 
 For a quick, no hassle quote just send email to us
 We promise to reply with a price within 24 hours - sometimes even within the hour.
 
2) Our quick manufacturing time
For Normal orders, we will promise to produce within 30 working days.
As a manufacturer, we can ensure the delivery time according to the formal contract.
 
 4.Q: How about the delivery time? 
----A: This depends on the product. Typically standard products are delivered within 30 days. 
 

1.  Q: What is the term of payment? 
   ----A: 1) T/T payment;   2) LC;  

 
6.Q: May I know the status of my order?
----A: Yes .We will send you information and photos at different production stage of your order. You will get the latest information in time.