Model 110 Extrusion Components Mixing Elements

• After-sales Service: 1 Year
• Warranty: 1 Yeay
• Technics: Casting
• Feature: Recycle
• Material: Metal
• Transport Package: Wood
• Model NO.: Mdel 110
• Specification: EX1021
• Trademark: Joiner
• Origin: Sichuan
• HS Code: 8477900000
• Production Capacity: 5000pieces/Year

Product Description

Mixing Screw Element and Conveying Screw Element

Technical Specification
Quick Details
 

Extrusion Components Mixing Elements 

Screw elements are the main working parts for twin screw extruder which determined the quality and output of plastic products. With high quality, the screw elements assure plastic molecular mixing, cutting, spreading as well as reacting among themselves etc. Extremely high self cleaning performance assure the high quality of the whole production line, for this, our company combiend our experience for years, the merits about foreign countries and the customer's use,then take them into action, design and produce all kinds of suitable processing screw elements.

 

With a strong emphasis on producing only the highest quality with exceptional customer-oriented service, Joiner Machinery is able to provide a first-class service that is supportive to its global customers and strives to become a core extrusion parts and production enterprise with world influence.

 

1. Description:

 

Extruder	Model	Type	Length	Fuction	Usage
ZSE110	TME-120	4 layers	120mm	Mixing	under compression

 

 

2. Wide  choice of materials:

For wear application:

Tool steel: W6Mo5Cr4V2

PM-HIP materials: SAM10, SAM26, SAM39, CPM 10V,CPM9V.

For corrosion application:

Nitrided steel: 38CrMoAl

PM-HIP materials: WR4, SAM26, SAM39, CPM 10V,CPM9V.

For wear and corrosion application:

PM-HIP materials: SAM26, SAM39, CPM 10V,CPM9V

Other materials:

304, 316L, C276 etc.

 

Technics:
Heat treatment
Nitriding treatment
Hard-chrome electroplating
Bimetallic alloy welding
Bimetallic alloy centrifugal casting

 

 

3. Standerd Screw Element and Kneading Block 


 
4. Standard production process

5. Heat treatment 
As we all know, heat treatment is very important in the screw production process. In order to ensure the quality of products, Joiner has purchased professional heat treatment equipment to produce, so that we can control the construction process by ourselves. In China, we are the only company that does heat treatment by ourselves, and the heat treatment of screw components made by Nanjing factory is processed by outsiders, so the quality of products can not be completely guarantee.

6. Processing Route Tracking List
Each process requires inspection . The production personnel shall check whether it's meet the requirements of the drawings by themself. If it meets the requirements of the drawings,it shall be submitted to the inspection personnel for inspection. After pass the inspection to the next process personnel processing.
 

 

7. Quality Craftsmanship
We believe there's nothing more important than getting it right the first time! That's why our team of engineering experts does whatever it takes to design the best products to match your application. Once the design is complete, our shafts, barrels and screws are precision built to provide you with the highest level of quality and performance possible. Each product is then quality inspected for dimensional accuracy, straightness, and surface finishing.

 

 

 

 

8. Certificate and packing


 

 

 

  We manufacture screw and kneading segments for co-rotating twin screw extruders ranging from 15.6 mm to 400 mm and over. Our manufacturing specializes in segmented screws for twin screw extruders and is optimized for flexible order handling.

Co-rotating twin screw elements for 

-APV             -KOBE                   -OMC
-Buhler          -KraussMaffei        -Theysohn
-Buss            -Berstorff-                -Toshiba
-Clextral        -Labtech                  -USEON
-Lantai                     - others
-JSW             -Leistritz    
-Keya            -Maris

Types of the Screw Segments

* Convey Screw Segment
* Mixing Screw Segment
* Kneading Block & Disk
* Transition Screw Element
* Deep groove transfer element
* Screw element for side feeder
* 1-flighted,2-flighted,3-flighted screw elements


Standard Screw Element and Kneading Block 



We offer a broader choice of materials:

For wear application
Tool Steel : W6Mo5Cr4V2
PM-HIP material : SAM10,SAM26,SAM39,CPM10V,CPM9V

For corrision application
Nitrided Steel: 38CrMoAI
PM-HIP material : SAM26,SAM39,CPM10V,CPM9V

For wear and corrision application:
PM-HIP material:SAM26,SAM39,CPM10V,CPM9V

Other materials
Stainless Steel: 316L,C276 etc.
By working closely with customers in choosing optional materials,we can minimize wear and tear and associated costs

Quality Control

1.All the materials are purchased from the domestic brands or Eurpean twin-screw specialty materials suppliers,which tested by elemental analysis and metallurgical inspections to ensure the quality.

2.The internal splines is checked by the spline plug to ensure interchangeability of the elements

3.All components are machined by CNC machines to ensure the shapes and tolerances of the elements

4.Adopt the European high-speed steel powder processing technology,and do the treatment according to the strict heat treatment process to ensure the wear and corrosion performance same as the foreigh brands.

5.Perfessioal technical team can not only provide timely and accurate mapping sample design but also the combination of elements of technical services.

6.There are various prepared technical information and the fitxtures for the various brands extruders to ensure the timely.The common components have a lot of stock, even the new one, it can be delivered within 45days.

7.The modern management system can ensure the products 100% qualified and tracked.

Heat Treatment by Ourself

As we all know, heat treatment is very important in the screw production process. In order to ensure the quality of products, Joiner has purchased professional heat treatment equipment to produce, so that we can control the construction process by ourselves. In China, we are the only company that does heat treatment by ourselves, and the heat treatment of screw screw components made by Nanjing factory is processed by outsiders, so the quality of products can not be completely guarantee.

Product Accuracy

There are some differences between Joiner Machinery and Nanjing's production technology. Their finishing process is carried out before heat treatment, and the deformation after heat treatment is not controlled, so their so their accuracy is not easy to control. But our finishing process is carried out after heat treatment, which can eliminate the deformation of parts in heat treatment, so the precision is higher, and thus can achieve zero seam connection.

Production and Inspection of Equipment

We also have advantages in production equipment and inspection equipment.
Joiner has 70 advanced equipments such as CNC thread grinder, CNC thread milling, CNC kneading block grinder,CNC forming milling, 4-axis machining center, automatic deep hole grinder, CNC lathe, CNC surface grinder, CNC external grinding, CNC band saw, laser marking machine, vacuum quenching furnace and vacuum tempering furnace. After the raw materials enter the market, all the processing procedures are in-house.


About our Company
 

Joiner Machinery Co.,Ltd has several years experience in the manufacture and supply of new and refurbished wear parts for all major makes of twin-screw extruders and the Industries involved in plastics industry, chemical industry, powder coating, food food industry, wood plastic etc..
Through close working relationships with our customers we have been able to fulfill their requirements. Flexibility enables us to design and manufacture standard and bespoke components for unique applications. 
Through our highly trained and experienced staff we are able to offer technical support and advice


Our strengths are based on many years experience supplying the following:
Competitive costs per unit of production 
Fast turn round for collection and delivery on refurbished parts 
Parts available from stock for a wide range of extruder makes 
Comprehensive inspection procedure on all parts prior to dispatch 
A time proven quality service 
Latest manufacturing techniques and metallurgy, ensuring consistent and reliable performance of parts 
Customized solutions to meet specific needs.







FRQ
 
1. Q: Are you a factory or trading company? 
 ----A: A factory
2. Q: Where is your factory located? How can I visit there? 
-----A: Our factory is located in Chengdu, Sichuan Province, China, 
1) You can fly to Chengdu Airport directly. We will pick you up when you arrive in the airport; 
All our clients, from domestic or abroad, are warmly welcome to visit us! 
                                             
3.Q: What makes you different with others?
----A: 1) Our Excellent Service 
 For a quick, no hassle quote just send email to us
 We promise to reply with a price within 24 hours - sometimes even within the hour.
 If you need an advice, just call our export office at [phone], we will answer your questions immediately.
2) Our quick manufacturing time
For Normal orders, we will promise to produce within 30 working days.
As a manufacturer, we can ensure the delivery time according to the formal contract.
 
 4.Q: How about the delivery time? 
----A: This depends on the product. Typically standard products are delivered within 30 days. 
 

1.  Q: What is the term of payment? 
   ----A: 1) T/T payment;   2) LC;  

 
6.Q: May I know the status of my order?
----A: Yes .We will send you information and photos at different production stage of your order. You will get the latest information in time.      
 

Heat Treatment by Ourself

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